Phenolic Color Thru Specs

PART-1 GENERAL

 

1.01 DESCRIPTION

A. Phenolic compartment work includes the following:
1. Floor anchored/overhead braced partitions.

B. Furnish all labor and materials necessary for the completion of work in this section as shown on the contract drawings
and specified herein.

C. Work in this section shall include but is not limited to:
1. Toilet compartments
2. Hardware for toilet compartments
3. Shop drawings and working drawings
4. Manufacturer’s guarantee

D. Related work specified elsewhere shall include accessories and anchorage/blocking for attachment of compartments.

 

1.02 PRODUCTS
A. Submittal of shop drawings and details, for architect’s approval.

B. Colors shall be selected from the manufacturer’s standard range of colors.

C. Color and hardware samples shall be submitted for approval to the architect upon request.

 

PART-2 PRODUCTS

 

2.01 MANUFACTURER

A. Toilet compartments to be supplied by One Point Partitions, Eastanollee, Georgia, 30538.

 

2.02 MATERIALS

A. Doors shall be constructed of ¾” solid phenolic with multiple resin-impregnated kraft sheets fused at high temperature
and pressure. Phenolic core color shall be the same as the surface sheets.

B. Panels shall be constructed of ½” solid phenolic with multiple resin-impregnated kraft sheets fused at high
temperature and pressure. Phenolic core color shall be the same as the surface sheets.

C. Pilasters shall be constructed of ¾” solid phenolic with multiple resin-impregnated kraft sheets fused at high
temperature and pressure. Phenolic core color shall be the same as the surface sheets.

 

2.03 CONSTRUCTION

A. Doors shall be constructed of ¾” solid phenolic with multiple resin-impregnated kraft sheets fused at high temperature
and pressure. Phenolic core color shall be the same as the surface sheets. The edges being finished and polished.

B. Panels shall be constructed of ½” solid phenolic with multiple resin-impregnated kraft sheets fused at high
temperature and pressure. Phenolic core color shall be the same as the surface sheets. The edges being finished
and polished.

C. Pilasters shall be constructed of ¾” solid phenolic with multiple resin-impregnated kraft sheets fused at high
temperature and pressure. Phenolic core color shall be the same as the surface sheets. The edges being finished
and polished. Pilasters shall include a mounting system comprising a 1/4” x 3/4” stainless steel bar attached to the
pilaster having 3/8” zinc plated steel bolts secured to nuts imbedded within a contoured aperture transversely piercing
the core at least 1” above the mounting end. Each mounting bar shall be secured to the building structure with 3/8”
zinc plated steel studs.

D. Headrail shall be provided to bridge all compartments and brace the end freestanding pilasters to the wall; the
headrail to comprise anodized aluminum with satin finish, contoured to provide anti-grip features.

 

2.04 HARDWARE
A. All exposed door hardware shall be as noted:
1. Heavy-duty diecast (vault) zamac hinge shall have gravity-acting cams and are fabricated from a die cast
aluminum alloy with a brushed finish and wrap around flanges. The cam is constructed from a ¾” diameter nylon
rod and a 3/8” stainless steel pin. Slide latch, strike/keeper and hinges are through-bolted onto doors and
pilasters using stainless steel vandal-resistant through bolts. Hinges are easily adjusted at the jobsite to a full
close or partially open position, as required. Keeper provides for emergency access into the stall by lifting up on
the bottom of the door.
2. Optional: Continuous stainless steel hinge. Slide latch, strike/keeper and hinges are through bolted onto doors
and pilasters using stainless steel, vandal-resistant through bolts.

 

B. Panel and pilaster brackets shall be as noted:
1. Stainless steel stirrup brackets shall be 2” long. Stirrup brackets shall be 1/8” thick and mounted with stainless
steel, vandal-resistant screws. Panels shall be attached with stainless steel, vandal-resistant through bolts. The
attachment of brackets to the adjacent wall construction shall be accomplished with 2 ½” stainless steel vandalresistant
screws and plastic anchors.
2. Optional: Continuous heavy duty anodized extruded aluminum (6063-T5 alloy) wall brackets are pre-drilled.
Wall brackets are mounted with stainless steel, vandal-resistant screws. The attachment of brackets to the
adjacent wall construction shall be accomplished with 2 ½” stainless steel vandal resistant screws and plastic
anchors.
3. Optional: Continuous heavy duty stainless steel wall brackets are pre-drilled. Wall brackets are mounted with
stainless steel, vandal-resistant screws. The attachment of brackets to the adjacent wall construction shall be
accomplished with 2 ½” stainless steel vandal resistant screws and plastic anchors.

 

C. Pilaster shoes shall be of type 304 steel #4 finish.

 

D. Headrail shall be made of heavy-duty anodized extruded aluminum (6063-T5 alloy). Headrail is anti-grip and
attaches to the top of the pilaster with stainless steel, tamper-resistant screws. Headrail is attached to the adjacent
wall construction with a headrail bracket.

 

E. Headrail brackets shall be made from a die cast aluminum alloy and shall be attached to the adjacent wall
construction with 2 ½” stainless steel, tamper-resistant screws and plastic anchors.

 

PART-3 EXECUTION

 

3.01 PREPARATION

A. Examine areas to receive toilet compartments for correct height and spacing of anchorage/blocking and plumbing
fixtures that may affect installation of compartments. Report any discrepancies to the architect.

B. Take complete and accurate measurements of toilet compartment locations.

C. Start of work constitutes acceptance of job.

 

3.02 INSTALLATION

A. Install compartments in a rigid, straight, plumb and level manner as shown on the shop drawings and manufacturer’s
installation instructions.

B. All doors and panels to be mounted at 12” above the finished floor.

C. Clearance at vertical edges of door shall be uniform top to bottom.

D. No evidence of cutting, drilling and/or patching shall be visible on the finished work.

E. Finished surfaces shall be cleaned after installation and be left free of all imperfections.

 

3.03 WARRANTY

A. One Point Partitions guarantees its phenolic color-thru units, properly maintained, against delamination, breakage or
corrosion for 10 years from the date of receipt by the customer. If materials are found defective during that period for
the reasons listed above, the material will be replaced free of charge. No credits or allowances will be issued for any
labor or expenses relating to the replacement of components covered under the warranty plan. All such expenses are
to be borne by the buyer.